In this article, we want to learn about what drumflaker is and how it works, the benefits of drumflaker and its components, its applications in various industries, etc.
drumflaker
drumflaker is a device that is used to convert materials from molten state to solid state or to dry solutions.
In fact, in this process, during a crystallization or solidification process, state conversion is done.
The molten material or solution is placed in contact with a rotating drum, which is cooled or heated by the internal fluid according to the desired operation. If the purpose of the operation is to dry the solution, hot fluid (hot oil, steam and hot water) is used, and if the purpose is to convert molten materials into a solid state, the internal fluid of the drum is cold fluid such as water, glycol, etc. Is.
How the Flickr Drum flaker
The Drum flaker device turns molten materials into solids or dries a solution during a continuous process. A thin layer of molten or soluble material adheres to the outer surface of a rotating drum that is cooled (for molten material) or heated (for solution) from the inside.
If the feed is molten material, upon contact with the cold surface of the drum, the temperature of the material will drop and solidify; If the feed is soluble, the solution dries in contact with the hot surface of the drum. Finally, the product, i.e. the solid material on the surface of the drum, is separated from the surface of the drum by a cutter or blade.
Overview of a drumflaker and its components
The Drum flaker machine generally consists of the following components:
Cooling drum, cutter, feeding system (feed), drive, chassis, heaters, cover and isolation system, auxiliary mechanisms, electrical panel and control devices.
Application of Drum flaker
One of the advantages of drum flicker is its applicability in a wide range of industries. Among the most important of these industries, we can mention the pharmaceutical, health and food industries, and below we have listed the items that can be produced in these industries by Drum flaker
What are the uses of Drum flaker in industries?
Drum flaker has many applications in industries such as pharmaceutical, food, chemical, agricultural and health industries. Here are some of the materials that can be produced with this method:
- Fatty acids
- sulfur
- Calcium chloride
- Polyethylene glycol
- Resins
- Vox
- Cetyl alcohol
- interest perk
- Cheese
- Chocolate
- Dough
- the vegetables
- Fully hydrogenated triglyceride oils
- Stearic acid
- fat powder
- soap
And …
Considering that the Drum flaker can be designed as an enclosed and closed system, it can also be used for toxic substances or substances that have a pungent smell.
What are the benefits of Drum flaker?
But what are the benefits of Drum flaker? How much do you know about the benefits of Drum flaker?
The most important advantages of Drum flaker are:
Being efficient in the production of a wide range of chemicals and pharmaceuticals
Continuous drying and cooling operations
Easy to use and low operating cost
It has high thermal efficiency and minimal thermal degradation
Having the ability to adjust the drum speed for optimal performance
Having the ability to produce relatively large solids in one step
Flickers feeding
In terms of feeding, flickers are divided into the following four categories:
1-pan (dip feed)
2-roller(top feed)
3-twin
4-Special cases
For each type of material, based on their behavior and physical and chemical characteristics, one of the types is suitable. Due to the specialization of Drum flaker type selection, if the employer does not have a definite opinion, the selection of the appropriate type will be done by experts after taking material samples.
drumflaker cooling methods
- Fill the entire drum with cold water
- Cooling the cold water jacket with an inner shell
- Spraying water by internal nozzles and uniformly on the inner surface of the drum.
Familiarity with material separation system (cutter or blade) in Fdrumflaker
Another important and influential issue in the performance, quality and benefits of Drum flaker; Material separation system (cutter or blade). In the past, a fixed blade with bean-shaped holes on it was sufficient.
But over time, manufacturers realized that these fixed cutters, in addition to the many problems they have in the initial setting, are frequently slow and their settings are messed up.
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